Stark Automation is a leading leak testing machine manufacturers, suppliers in Germany. With decades of a successful track record in the production of leak test machines, we were always lagging behind in pursuit of the latest technology and international testing standards to produce machines that guarantee accuracy, speed, precision, and consistency.
We are into digital leak testing machines, high-pressure leak test machines, helium leak testing machines, air pressure leak testing machines, semi-automatic leak testing machines, and manual leak testing machines, all produced to deliver precise outputs in challenging industrial environments.
Our product line includes mild steel leak test machines and stainless steel digital leak testing machines, double chamber helium leak test machines, and pipe leakage testing machines, and arrangements that can be customised to suit particular requirements for uses like automotive components, aerospace components, medical equipment, food and beverage packaging, electrical enclosures, and industrial piping systems.
Types of Leak Testing Machines
Being a well-known leak testing machine manufacturer in Germany, we are providing the top quality leak testing machines like:
- Automatic Leak Testing Machines
We design and develop highly automated Leak Tester Automatic machines with AI controls for real-time leak testing. They are precise with consistency of result in mass production lines without frequent operator intervention. Our PC-controlled models have data recording as an option to register and analyse test data for the purpose of quality control improvement. They are well-suited for those markets that undergo repetitive repeat testing such as the auto, packaging, and electronic industries.
- Manual Leak Testing Machines
We offer convenient Leak Testing Devices for pilot-scale and prototype level testing. We develop these machines keeping in mind reliability as the priority and cost-effective solutions for start-ups and small manufacturing units. They offer the user manual control over every stage of the test but ensure high accuracy in the outcome. Our manual machines are largely applied to R&D labs and low-volume manufacturing applications.
- Air Leak Test Equipments
We offer precise Air Leak Test Equipments as per the most modern state-of-the-art air pressure decay technology, which has the capability to identify even an infinitesimal leak. Our equipment is tested to establish if it works under different environmental conditions to provide consistent test reports. Our air leak test equipments have low downtimes for servicing due to internal auto-calibration. They are best suited for application in the fields of electronics, automobile, and plastic processing where air-tightness is most critical.
- Water Leakage Testing Machines
We provide precise Water Leakage Testing Machines with self-shut-off water detection and injection capabilities for optimum results. They are ideal for testing differently sized and shaped products with no loss of precision while testing. They are equipped with high-speed drainage water facilities to optimise cycle time between tests. These are normally used by packaging, piping, and container manufacturing departments.
- Helium Leak Test Machines
We manufacture test equipment using helium, like Digital Single Chamber Helium Leak Test Machines and Digital Double Chamber with 2 Circuit Helium Leak Test Machines, for extremely sensitive applications. The machines are capable of detecting extremely minute leaks and are thus employed in aerospace, defence, and medical devices. Sophisticated vacuum and sniffer methods are employed to make the machines universal for testing. Our helium leak testers also come equipped with automated data analysis for traceability of quality, for convenience.
- High Pressure Leak Testing Machines
We offer heavy-duty equipment for pipelines, valves, and pressure vessels requiring high-pressure leak testing. They are constructed safely enough to operate even under high-pressure levels. We employ high-tech pressure sensing equipment that provides real-time alarm on any deviation. They play a vital role in oil and gas, chemical process, and heavy engineering applications.
- Bottle Leak Testing Machines
We manufacture fast test machines for PET bottles, cans, and packaging material. Our machines test all the containers to verify that they possess the desired pressure and sealing characteristics prior to shipment. Adjustable container size ranges are provided in the test heads. They find vast usage in beverage, cosmetic, and pharmaceutical package lines.
- Dry Leak Testers
We offer clean leak testing with our newest dry testing equipment. Our equipment is especially well suited for those products that should not see liquids. Our dry leak testers offer rapid detection sensors to offer immediate pass/fail results. Our equipment is typically used on electronics, cleanroom manufacturing, and medical device manufacturing.
- Stainless Steel Leak Test Machines
We make pharma, cleanroom, and medical-grade models of hygiene food with better quality stainless steel. Our machines are used industrially easily with ease of cleaning and GMP compliant in high-level hygiene applications. The machines are resistant to corrosion and can be operated under continuous hard conditions. Our stainless steel is suitable for use in the manufacture of sterile products and for use in a cleanroom.
Features of Leak Testing Machines
As one of the leading suppliers of Leak Testing Machines in Germany, all types of Leak Testing Machines are equipped with the latest technology designs such as:
- IoT Integration & Data Logging: We deploy IoT-capable systems on our machines providing live test data to be remotely read. We are Industry 4.0 app-ready with our machines, facilitating better analysis of manufacturing quality by the manufacturer. Cloud connectivity helps monitor performance better across geography. This facilitates quick decision-making and timely intervention in the event of quality drift.
- Digital Control Panels: We provide easy-to-use Digital Mild Steel Leakage Testing Machine interfaces with precise control. Our digital panels are easy to operate for operators of any level of experience, keeping the need for extensive training sessions to a bare minimum. The panels allow for personalisation of test parameters to suit a range of different products. The panels store history to be accessed and utilised for documentation purposes.
- AI Defect Detection: Artificial intelligence algorithms are used by us to automatically scan test data and limit the possibility of human error. AI ensures accurate consistency through detection of test data patterns that lead to possible failures. Our systems learn and improve over time and function better with every usage. This feature is most useful for high-volume production lines where speed and precision are at a premium.
- Multi-Chamber Testing: We supply Digital Double Chamber Helium Leak Test Machines, with which one can test many products in one go. This reduces cycle time considerably and enhances productivity. Chambers are separately controlled so that one can test many different products in combination. This facility can prove helpful for producers of different product varieties.
- Material Compatibility: We possess Mild Steel and Stainless Steel Analog/Digital Leak Testing Machines that are appropriate for use across different industries. Mild steel is said to be strong in nature along with being economical, whereas stainless steel gives us cleanliness alongside corrosion protection. Our machines exist in the form of being diverse enough to accommodate the customer's individual material needs. This feature makes our equipment easy to use for most industrial purposes.
- Energy Efficient Design: We design energy-efficient leak test machines with no trade-off in performance. Our designs reduce operation costs in the long run. We also employ longer-duration components that imply fewer replacements. This is in accordance with environmentally friendly manufacturing practices.
- Modular Configurations: We provide expandable forms of Automatic Air Leak Testing Machines and Semi-Automatic Air Leak Testing Machines. Modular configurations are easy to upgrade or add to the system depending on evolving production needs. Modular configurations allow for easy integration into current production lines without core modification. This makes our machines an investment for the future of our clients.
Applications of Leak Testing Machines
As the Leak Testing Machine dealers of Germany, our all types of Leak Testing Machines are so heavily loaded with fresh technologies and are used very prominently for various applications such as:
| Industry |
Applications |
| Automotive Industry |
We provide leak tests for fuel tanks, braking systems, radiators, and engine blocks. The testers provide quality auto parts with high safety standards. They are integrated into computer-controlled production lines for high-speed testing. This increases efficiency and ensures fault-free parts before assembly. |
| Pharmaceutical & Medical |
We develop the testing instruments for syringes, blister packs, vials, and medical devices. Our devices are sterile and precise, a challenging criterion in the medical field. They ensure product integrity and patient safety. We meet all relevant medical device regulations during the design process. |
| Food & Beverage Packaging |
We conduct quality control on food and beverage packaging containers, cans, and bottles. Our equipment prevents leakage that contaminates the products. It also protects the freshness of the product when stored and transported. This is especially important when handling perishables. |
| Aerospace & Defense |
We offer helium-based and high-pressure leak detection equipment for safety-critical aerospace components. They are able to detect microleaks which would compromise in-flight safety. They are used in testing fuel and hydraulic systems and cabin seals. These need to be tested accurately and reliably. |
| Electronics |
We offer water and air leak test solutions for sealed electronic components. Our products prevent the ingress of moisture that will ruin sensitive electronics. Its use is necessary in hostile environments. We guarantee products that satisfy IP-rated sealing requirements. |
| Industrial Equipment |
We test valves, compressors, pumps, and pipelines for leaks before field installation. Our systems allow maximum industrial equipment performance with no energy waste. They also reduce the risk of costly breakdowns. This includes extended equipment lifespan as well as low maintenance. |
| Plastic & Rubber Industry |
We check molded and extruded parts for leaks before shipping in order to deliver quality specifications. Our machines are versatile when it comes to dealing with various shapes and sizes of products. This offers us the ability to deliver varying manufacturing specifications. It also ensures that the end consumers receive products with no faults. |
Stark Automation is a prominent Leak Testing Machine manufacturers, suppliers in Germany. Our power is in-house but not in manufacturing it operates parallel to industries in creating custom solutions, seamless integration into current production systems, and technology with the foresight to evolve with shifting demands.
With the utmost level of depth in innovation, precision engineering, and strict quality test assurance, we empower organizations to reach zero-defect manufacturing and optimise operational performance. Backed by a dedicated team, rigorous after-sales support, and customer success-oriented practice, Stark Automation is the preferred choice of organisations seeking world-class leak testing solutions in Germany and abroad.
With industries shifting towards greater automation and compliance, we are the trendsetter engineering for today with a view to tomorrow's needs. Contact us today for more information!
